Lessons learnt from 'Ever Given' incident in Suez Canal

Some things have changed, but others have stayed the same since the vessel blocked the Egyptian waterway in March

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It was an unforgettable image: the 400-metre Ever Given cargo ship wedged diagonally across Egypt’s Suez Canal.

The vast vessel blocked the waterway for six days, disrupting billions of dollars in global trade, before it was freed.

Since the incident, some changes have been made, such as the start of a $10 billion canal expansion project and the Suez Canal Authority’s purchase of two powerful dredgers.

But other things have stayed the same. Earlier this month, the Panama-flagged ship returned through the canal from China to Rotterdam with an even heavier load — a reminder that ultra-large vessels will continue to use the vital transitway.

“Global trade is at worldwide highs right now. Cargo is moving through the Suez Canal at record rates,” says Salvatore Mercogliano, a maritime historian at Campbell University in North Carolina.

“In many ways, the Suez Canal is the only game in town in terms of these really large vessels going through and because it’s such a substantial shortcut between Europe and Asia,” he says.

About 12 per cent of global trade — $10bn to $12bn a day — goes through the canal.

This year has seen daily transit records broken, with 87 ships crossing the waterway on September 29. In November, the canal authority recorded its highest monthly revenue of $571.3 million.

With such successes, it is perhaps even more important to review the lessons learnt to avoid a scenario similar to the Ever Given grounding in the future.

A long history

Opened on November 17, 1869, the canal recently celebrated 152 years in existence. During that time, 1.4 million ships carrying 24.7 billion tonnes of cargo navigated the waterway, paying fees of $147.1bn.

There have been other instances of ships running aground and blocking the canal, but none for as long as the Ever Given. Russian oil tanker Tropic Brilliance got stuck for three days in 2004 and the Hong Kong-flagged Okal King Dor blocked transit for eight hours in 2006.

“[The Ever Given grounding] was a one-off incident, which did cause a drastic disruption to trade. But if we look realistically over the past century of the operation of the canal, there have hardly been any incidents,” says Ranjith Raja, oil research manager at Refinitiv.

In 2015, President Abdel Fattah El Sisi inaugurated the New Suez Canal, a second lane along part of the 193-kilometre waterway to allow for more ships to pass. The canal was also widened and deepened in other stretches.

Further canal expansion a necessity

The Ever Given ran aground during a sandstorm and strong winds in the southern stretch of the waterway, the longest single-lane portion.

“The most important thing is to create more two-lane segments in the canal,” says Mohamed El Wakeel, vice dean of the College of Maritime Transport and Technology at the Arab Academy for Science, Technology and Transport.

In May, the Suez Canal Authority (SCA) announced plans to widen and deepen the 30km stretch of waterway between the city of Suez and the Bitter Lake area by 2023.

Two-directional traffic in the canal lane further north will also be extended by 10km to a total length of 82km.

Container ships aren’t getting any smaller

The Ever Given is one of the largest container ships ever built, nearly as long as the Empire State Building is tall. It is right at the maximum length allowed for transit in the Suez Canal.

While its grounding brought into question whether such vessels are too big to safely operate in many ports and canals, it did not deter the construction of ultra-large ships.

“In the midst of Ever Given being stuck in the Suez, Ever Green, the ship's parent company, ordered vessels even larger than Ever Given at that same time,” says Mr Mercogliano.

As long as major passages can accommodate these larger vessels, shipping companies will continue to build them, and vice versa. In May, the Panama Canal Authority increased the maximum length of ships allowed to pass through the waterway from 367 to 370 metres.

“From a trade perspective, it makes sense to have bigger vessels, which are capable of carrying more cargo and makes the overall cost of trade significantly lower,” says Mr Raja.

There is no route like the Suez Canal

When the Ever Given got stuck, it blocked hundreds of ships on either side of the canal. Most decided to wait, rather than embark on the costlier journey around the Cape of Good Hope.

A journey from Singapore to Rotterdam takes 26 days through the Suez Canal, while the same voyage around the Cape of Good Hope would add 3,400 nautical miles and take an additional 10 days. For a large container vessel, that would mean an additional cost of $400,000 just in fuel.

“The route around Africa is really not one that’s serious because of the delays involved with it. It also exposes the ships to a very long sea voyage in rough waters,” says Mr Mercogliano, who estimates that two dozen ships blocked by the Ever Given chose that option.

Another Europe-Asia shipping route, the Russian Arctic route to the north, was heavily promoted following the Ever Given grounding.

“The Russians are very strongly trying to develop that route as an alternative,” Mr Mercogliano says. “The route is substantially shorter. However, it has limitations.”

Vessels risk hitting ice and many companies are concerned about spillages and polluting the Arctic waters, he explains.

We still don’t know who is to blame

SCA chairman Admiral Osama Rabie told students of the Naval Postgraduate Institute this month that the Ever Given accident was a “complex incident”.

Two pilots are required for vessels of more than 80,000 gross tonnage in the Suez Canal. They advise the ship’s captain and guide the vessel during transit, but the ultimate responsibility remains with the captain.

“The ship’s captain doesn’t relinquish command of the vessel in the Suez Canal. In the Panama Canal, they do,” Mr Mercogliano says.

There were allegedly arguments between the pilots and the master on the bridge on the correct course of action.

“We know that this is probably more of a human error … the question is which human is the most directly responsible?” Mr Mercogliano says.

There are questions as to whether there should be crossing limitations amid bad weather.

“It’s not just the responsibility of the captain or the shipping company, but also the responsibility of the canal’s authorities towards determining what is deemed to be safe for transit,” Mr Raja says.

Marwa Maher, a media representative for the SCA, says the event was an accident and investigation results will not be made public.

The authority initially asked for $916m in compensation from the ship’s Japanese owner, Shoei Kisen Kaisha, for loss of revenue, reputational damage and the cost of the salvage operation.

They settled on a reported $540m, although the amount was not officially disclosed, after months of negotiations while the Ever Given remained impounded in the Great Bitter Lake.

The Panama registry and insurance companies are conducting their own investigations, which could take years.

“The liability cases against Ever Given have not been resolved yet,” Mr Mercogliano says. “All those vessels that were delayed could levy suit against either the ship or the Suez Canal — whoever’s responsible.”

Mr El Wakeel, a former ship's captain, says the authority has taken corrective measures, such as upgrading its salvage equipment and continuously training pilots through simulation exercises.

“It was an important lesson, so that we are ready for anything,” he says.

Updated: December 22nd 2021, 7:01 AM